610mm Steel Coil Diameter Corrugation Plate Roller Forming Machine 15T Single Steel Coil Weight

610mm Steel Coil Diameter Corrugation Plate Roller Forming Machine 15T Single Steel Coil Weight

Product Introduction:

Corrugation Plate Roller Forming Line can achieve the original single sheet of multi-process, uninterrupted production, set uncoiling, levelling, punching, forming, shearing in one continuous production, so that the product appearance standard, punching consistent installation is easy. The production line has high production speed, on-line punching and continuous moulding production, easy to operate and use less labour.

Product configuration:

Note: when order is confirmed, both partiesneed to sign the profile drawing , punch hole drawing and arch part drawing together.

Production process:

Decoilre- leveler - material loop—servo feeder—puncher—material loop-- main roll former—cutter - workpiece outside

Material loop 2 sets

Function: The first set is used for the speed matching and correction between the buffer traction leveling machine and the servo leveling feeder, and the second set is used for the speed matching and correction between the buffer punching machine and the forming machine. Make the whole line run smoothly.

Structure: The storage device consists of two parts: the arc-shaped roller and the supporting device. There are four groups of arc-shaped rollers, which are placed on both sides of the two storage bins. They are composed of an arc frame and a set of flexible rollers , The surface of the roller is plated with hard chrome. A photoelectric switch is installed in the pit of the discharge bin to control the position of the material roll entering the pit, so that the speed of each working part can be perfectly matched.

Servo leveler and feeding device 1 set
This device is installed in the front of multi-station puncher. It is fixed on puncher base plate. The leveler is 5 rolls model, up layer has 2 rolls and down layer has 3 rolls. Up layer rolls can be pressed down by hydraulic power. These rolls will be done as servo rolls to feed raw material to puncher part.
This servo feeding device is driven by servo motor, operator can set few groups working data on control system, and then servo feeding device will feed raw material sheet one time by one times.

Multi-station puncher 1 set
Function: Complete the punching of 15-φ25 holes on the profile at one time.

Structure: Adopt liquid four-column press mode, economical and applicable; fast speed and high efficiency. The hydraulic system of this punching machine is specially developed for multi-station punching machine. The hydraulic machine adopts pump and accumulator control mode, and adopts special hydraulic control module. It has the characteristics of fast punching speed, low noise, etc., and is equipped with cooling The heat dissipation of the device is to meet the needs of continuous production. (This hydraulic system has been successfully used in multiple production lines)
Puncher pressure: 500 ton

Main roll former 1 set
Structure: The forming unit adopts an independent frame (housing mode), driven by a motor and a reducer, and is driven by a reduction box and a coupling, which are respectively installed on the forming base and the transmission base.
The lower shaft is driven, and the upper and lower shafts use synchronous gears when necessary. The main drive is a sub-reduction gearbox move.

The forming mold is designed by professional software, and the material is made of high-quality mold steel Cr12, quenched
The back hardness is HRC58~62, and some of the forming rollers are made of Cr12MoV material, which improves the mechanical performance and life. The surface of the mold is polished after finishing, with high precision and long life.
There are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft).