Automobile Light Truck Beam Hydraulic Motor CNC Punching Machine Line For Metal Sheet Processing
Application:
Our company has engineered and developed a state-of-the-art, high-efficiency, and high-precision automated sheet metal processing system, specifically designed for the punching of high-strength automotive longitudinal beams. This production line is perfectly suited for the processing of ultra-wide and ultra-thick longitudinal beams, typically used in specialized vehicles, including mining trucks and other heavy-duty applications.
Main technical parameters:
| No. |
Name |
Value |
| 1 |
Nominal force |
1200KN |
| 2 |
Processing plate size and range |
| 3 |
Length |
4000～8000mm |
| Width |
200～550mm |
| Thickness |
3～6mm |
| Incoming sheet material sickle bending |
≤7mm/10m |
| X-axis sheet unevenness |
≤10mm/1000mm ,≤20mm/8000mm |
| Y-axis sheet unevenness |
5mm |
| Sheet warping |
≤50mm |
| Sheet material mechanical properties |
σb=510～850N/mm2 |
| 4 |
Max. Punching diameter |
φ60mm |
| 5 |
Number of modules |
25 |
| 6 |
Max. speed |
| X-axis |
Max=50m/min |
| Y-axis |
Max=30m/min |
| 7 |
Processing accuracy |
| X-axis |
±0.25/600mm ,±0.50 / 3000mm,±0.7 / 8000 mm |
| Y-axis |
±0.2 mm / 600 mm |
| 8 |
Processing method |
Filtration |
| 9 |
Reference |
The X-axis is along the length of the plate, and the X-coordinate of the hole is based on the end of the plate; the Y-axis is the width of the plate, and the reference is the center line.
|
| 11 |
Operating mode |
Manual, automatic |
Product Features
1. The control system is integrated with the SIEMENS 828D CNC system, paired with servo motor-driven feeding mechanisms. This configuration guarantees superior operational efficiency while ensuring consistent precision throughout the processing of workpieces.
2. A servo-driven central alignment device is mounted on the feeding support roller, enabling it to efficiently process plates with varying cross-sectional profiles and accommodate height variations ranging from 0 to 200mm.
3. The system is engineered to support up to 25 molds of varying diameters, featuring a rapid and intuitive mold installation process.
4. The loading, punching, and unloading of plates are entirely automated, drastically reducing labor demands and optimizing operational efficiency.
5. Waste materials are automatically ejected and collected, ensuring a smooth and efficient production flow.
6. The automated programming software allows for the direct import of graphics from AUTOCAD or .DXF files created by other CAD software. Featuring an intuitive human-machine interface, it enables the automatic generation of machine tool processing programs, thereby reducing time expenditure and minimizing the risk of errors.
The exhibition showcases a carefully selected array of completed longitudinal beam samples manufactured by this production line, encompassing a range of specifications used in mining trucks and specialized vehicles. These samples serve to demonstrate the accuracy of hole placement, the smoothness of punched edges, and the overall structural integrity, providing clients and inspectors with a clear visual representation of the equipment's machining capabilities.
This machine is a highly specialized tool engineered specifically for punching operations on flat longitudinal beams in the automotive industry. It is primarily designed for processing the main beams of trucks and specialized vehicles, ensuring precise hole creation to meet the structural assembly needs of these heavy-duty, custom-built automotive load-bearing components.
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