≤50mm Sheet Warping Automatic Truck Beam CNC Punching Machine Line φ60mm Punching Diameter
Application:
Our company has designed and developed a cutting-edge, high-efficiency, and high-precision automated sheet metal processing system, specifically tailored for the punching of high-strength automotive longitudinal beams. This production line is ideally suited for processing ultra-wide and ultra-thick longitudinal beams, commonly utilized in specialized vehicles such as mining trucks and other heavy-duty applications.
Main technical parameters:
| No. |
Name |
Value |
| 1 |
Nominal force |
1200KN |
| 2 |
Processing plate size and range |
| 3 |
Length |
4000～8000mm |
| Width |
200～550mm |
| Thickness |
3～6mm |
| Incoming sheet material sickle bending |
≤7mm/10m |
| X-axis sheet unevenness |
≤10mm/1000mm ,≤20mm/8000mm |
| Y-axis sheet unevenness |
5mm |
| Sheet warping |
≤50mm |
| Sheet material mechanical properties |
σb=510～850N/mm2 |
| 4 |
Max. Punching diameter |
φ60mm |
| 5 |
Number of modules |
25 |
| 6 |
Max. speed |
| X-axis |
Max=50m/min |
| Y-axis |
Max=30m/min |
| 7 |
Processing accuracy |
| X-axis |
±0.25/600mm ,±0.50 / 3000mm,±0.7 / 8000 mm |
| Y-axis |
±0.2 mm / 600 mm |
| 8 |
Processing method |
Filtration |
| 9 |
Reference |
The X-axis is along the length of the plate, and the X-coordinate of the hole is based on the end of the plate; the Y-axis is the width of the plate, and the reference is the center line.
|
| 11 |
Operating mode |
Manual, automatic |
Product Features
1. The control system is integrated with the SIEMENS 828D CNC system, coupled with servo motor-driven feeding mechanisms. This setup ensures exceptional operational efficiency while maintaining consistent precision during the processing of workpieces.
2. A servo-driven central alignment device is installed on the feeding support roller, allowing for efficient processing of plates with diverse cross-sectional profiles and accommodating height variations from 0 to 200mm.
3. The system is designed to accommodate up to 25 molds of different diameters, with a fast and user-friendly mold installation process.
4. The loading, punching, and unloading of plates are fully automated, significantly reducing labor requirements and enhancing operational efficiency.
5. Waste materials are automatically expelled and collected, ensuring a seamless and efficient production flow.
6. The automated programming software facilitates the direct import of graphics from AUTOCAD or .DXF files generated by other CAD software. With its user-friendly human-machine interface, it enables the automatic creation of machine tool processing programs, thereby reducing processing time and minimizing the potential for errors.
The exhibition presents a curated collection of completed longitudinal beam samples produced by this production line, featuring various specifications used in mining trucks and specialized vehicles. These samples effectively showcase the precision of hole placement, the smoothness of punched edges, and the overall structural integrity, offering clients and inspectors a clear visual demonstration of the equipment’s machining capabilities.
This machine is a highly specialized device designed specifically for punching operations on flat longitudinal beams within the automotive industry. It is primarily intended for processing the main beams of trucks and specialized vehicles, ensuring precise hole formation to fulfill the structural assembly requirements of these heavy-duty, custom-designed automotive load-bearing components.
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