3150KN Oil Tank Pressure Cnc Angle Heating Bending Machine Used In Iron Tower Industry
Product Introduction:
This CNC Thermal Bending machine is carefully engineered and thoroughly tested within the facility to ensure the accurate bending of angle steel profiles and flat metal sheets. It is purpose-built to meet the demanding production requirements of industries such as structural steel fabrication, mechanical component manufacturing, and architectural metalworking. With exceptional forming precision and reliable operational efficiency, this system guarantees that the bent angle steel and metal panels meet the precise dimensional and structural standards, thereby enabling smooth progression in subsequent downstream manufacturing processes.
Product parameters:
| Model |
HQ250-700 |
HQ360-900 |
| Oil Tank Pressure (kN) |
1600 |
3150 |
| Outside double-sided bending size (Heel up ) (mm) |
L80*7~L250*32 |
L80*7~L360*40 |
| Outward double-sided bending degree for angles (°) |
30° |
30° |
| Angle steel forward single bending range (mm) |
L80*7~L200*20 |
L100*10~L300*30 |
| Angle steel forward single bending degree (°) |
20° |
20° |
| Bending Plate thickness (mm) |
2~16 |
2~20 |
| Bending Plate width (mm) |
700 |
900 |
| Bending degree for plates (°) |
90° |
90° |
| Angle opening & closing range (mm) |
L80*7~L200*16 |
L100*10~L300*30 |
| Angle opening & closing degree (°) |
16° |
16° |
| Oil Tank Stroke (mm) |
800 |
950 |
| Max.opening height (mm) |
1300 |
1400 |
| Motor Power (kW) |
15 |
22 |
| Heating power (kW) |
60*2 |
120*2 |
| CNC Axis |
3 |
3 |
| Oil tank capacity (L) |
630 |
720 |
| Overall size (m) |
3.5x4.5x4.1 |
4.2x4.5x4.1 |
Product Features:
1. The system is outfitted with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and features a user-friendly touchscreen interface, facilitating efficient data input and real-time monitoring of operational parameters. This configuration ensures a streamlined and intuitive experience for standard operational procedures.
2. The machine integrates cutting-edge intelligent ultrasonic frequency induction heating technology, which significantly enhances production efficiency, reduces manufacturing costs, and guarantees full adherence to the facility’s environmental and regulatory requirements.
3. As a comprehensive, all-in-one solution, this equipment removes the need for additional tools or mold adjustments, thereby streamlining and optimizing the entire production setup process.
4. By integrating Computerized Numerical Control (CNC) technology, this system ensures the precise bending of workpieces, consistently upholding stringent product quality standards while simultaneously improving overall production efficiency.
5. The equipment is equipped with a fully integrated hydraulic system and an advanced electrical control unit, providing a sophisticated configuration that guarantees intuitive, user-friendly operation, reliable and safe performance, and the capability to meet the demands of high-volume production.
6. Cold-pressing technology is ideally suited for processing angle steel components with dimensions up to L100×L100×10 (mm), provided that the required bending angle does not exceed 5 degrees.
7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, while the thermal processing cycle lasts 120 seconds per unit (subject to the material grade and dimensional specifications of the components being processed). Furthermore, fabrication begins only when the heating temperature reaches 800 degrees Celsius (the red-hot phase), with process parameters meticulously defined based on the material type and the required bending angle tolerances.
8. During the thermal treatment phase, once the process parameters are set, operators can initiate the cycle by either pressing the start button or activating the foot pedal switch to trigger the fully automated operation sequence. This sequence follows a predefined set of steps, including the heating feed, application of thermal energy, retraction of heating elements upon completion, clamping and compressing of the workpiece, lifting of the ram, and, ultimately, the unloading and retrieval of the processed workpiece.
9. In the integrated thermal processing and cold-pressing mode, once the process parameters are configured, cold-pressing operations can commence without delay. The pressure ram does not need to return to its home position; instead, the lower pressing die is raised to create a 100mm clearance, allowing for the easy removal of the workpiece. This streamlined operational flow greatly enhances overall process efficiency.
These test samples, derived from the production line of angle steel punching, cutting, and marking machinery, adhere to the standard specifications and processing parameters commonly utilized in the angle steel tower industry. They offer users a clear reference point for evaluating the equipment’s processing quality, precision, and workmanship—critical performance metrics that highlight the equipment’s capacity to meet the stringent operational demands of angle steel tower manufacturing.
In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers are subjected to extreme weather conditions and significant structural loads, this equipment plays an essential role in processing the angle steel components that constitute the core load-bearing structure of the towers. It consistently executes drilling and stamping operations on the angle steel used in tower bodies, cross-arms, and other critical structural elements, ensuring superior accuracy and exceptional structural integrity. This process greatly enhances the overall durability of the transmission towers, which is vital for the reliable and uninterrupted operation of UHV power transmission systems.
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