1400mm Max Opening Height Cnc Angle Steel Bending And Heating Machine 120*2KW Heating Power

1400mm Max Opening Height Cnc Angle Steel Bending And Heating Machine 120*2KW Heating Power

 
Product Introduction:

This CNC Thermal Bending Machine is meticulously designed and rigorously tested on-site to ensure accurate bending of angle steel profiles and flat metal sheets. It is engineered to satisfy the stringent production demands of sectors such as structural steel fabrication, mechanical component manufacturing, and architectural metalwork. Providing outstanding forming precision and dependable operational performance, the system guarantees that bent angle steel and metal panels meet precise dimensional and structural specifications, thereby facilitating seamless integration into subsequent manufacturing workflows.
 
Product parameters:

Product Features:

1. The system incorporates a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) paired with an intuitive touchscreen interface, enabling efficient data entry and real-time monitoring of operational parameters. This setup delivers a seamless and user-friendly experience for daily operations.

2. The machine employs advanced intelligent ultrasonic frequency induction heating technology, greatly improving production efficiency, lowering manufacturing costs, and ensuring full compliance with environmental and regulatory standards.

3. As a fully integrated turnkey solution, this equipment eliminates the requirement for additional tools or mold adjustments, thereby streamlining and optimizing the overall production process.

4. By employing Computerized Numerical Control (CNC) technology, this system delivers precise bending of workpieces, consistently maintaining stringent product quality standards while simultaneously enhancing overall production efficiency.

5. The equipment features a fully integrated hydraulic system combined with an advanced electrical control unit, offering a sophisticated configuration that ensures intuitive, user-friendly operation, reliable and safe performance, and the capacity to satisfy high-volume production requirements.

6. The cold-pressing technology is specifically designed for processing angle steel components up to L100×L100×10 mm, provided that the intended bending angle does not exceed 5 degrees.

7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, whereas the thermal processing cycle requires up to 120 seconds per unit, depending on the material grade and component dimensions. Production commences only when the heating temperature reaches 800°C (red-hot stage), with all process parameters precisely configured in accordance with the material type and the designated bending angle tolerances.

8. During the thermal treatment stage, once the process parameters are configured, operators can initiate the cycle by pressing the start button or engaging the foot pedal switch, thereby activating the fully automated operational sequence. This sequence executes a predetermined series of actions, including the advancement of the heating elements, application of thermal energy, retraction of the heating elements upon completion, clamping and compression of the workpiece, lifting of the ram, and, finally, unloading and retrieval of the processed component.

9. In the combined thermal processing and cold-pressing mode, once the process parameters are set, cold-pressing operations can begin immediately. The pressure ram remains stationary, while the lower pressing die is elevated to provide a 100 mm clearance, facilitating the smooth removal of the workpiece. This optimized operational sequence significantly improves overall process efficiency.

These test specimens, manufactured using the angle steel punching, cutting, and marking equipment, comply with the standard specifications and processing parameters commonly employed in the angle steel tower industry. They offer users a definitive benchmark for assessing the equipment’s processing quality, precision, and craftsmanship—key performance indicators that demonstrate the system’s ability to satisfy the rigorous operational requirements of angle steel tower fabrication.

In the construction of ultra-high voltage (UHV) transmission lines, where towers are exposed to extreme environmental conditions and substantial structural loads, this equipment serves a crucial role in processing the angle steel components that form the primary load-bearing framework of the towers. It reliably performs drilling and stamping operations on the angle steel used in tower bodies, cross-arms, and other essential structural elements, ensuring exceptional precision and superior structural integrity. This process significantly enhances the overall durability of the transmission towers, which is critical for the dependable and uninterrupted operation of UHV power transmission systems.