Integrated 3-In-1 CNC Steel Fabrication Line For Angle Flat Bar Channel Steel Processing
Product Introduction:
It is designed for punching, marking, and cutting operations on angle steel, flat steel, and channel steel sections. The equipment is widely used in the production of transmission tower fittings, including cross-arms, clamps, five-hole connection plates, flat washers, and support brackets. By integrating punching, marking, and shearing processes into a single production cycle, the machine eliminates the need for multiple standalone operations. It offers high machining precision, excellent productivity, simple operation, and can be efficiently managed by a single operator with minimal training requirements.
Product parameters:
| Model |
JBC1010 |
| Functions |
Punching, marking, shearing |
| Angle size (mm) |
40х40х3～100х100х8 (slotted hole)
40х40х3～100х100х10 (round hole)
|
| Flat steel size (mm) |
40x3~140x10 |
| Channel steel (mm) |
80x5~140x8 |
| Max. hole diameter (mm) |
Φ22х50 (slotted hole), Φ26 (round hole) |
| Punching force (kN) |
800 |
| Marking force (kN) |
630 |
| Cutting force (kN) |
1250 |
| Max. length of blank (m) |
9 |
| Max. length of finished (m) |
9 |
| Punches per side |
3 |
| Group of Marking letters |
4 |
| Dimension of letter (mm) |
14×10×19 |
| CNC axes |
3 |
| Cutting mode |
Single blade cutting |
| Feeding speed of angle (m/min) |
80 |
| Processing precision |
Accordance with GB2694 |
| Program function |
Real time fault display |
| Programming mode |
Input by keyboard, RS232 interface,floppy disk and USB interface
|
Product Feature:
1. The machine is mainly composed of a transverse material transfer system, rotary loading unit, feeding conveyor, CNC feeding carriage, punching module, marking module, shearing unit, discharge conveyor, together with integrated hydraulic, electrical, and pneumatic control systems. These components work together to form a complete and highly efficient CNC processing solution for structural steel fabrication.
2. The equipment integrates advanced CNC control technology with a servo-controlled feeding system, delivering high production efficiency, stable operation, and excellent machining accuracy. Key hydraulic, pneumatic, and electrical components are selected from globally reputable manufacturers, ensuring dependable performance, extended service life, and long-term operational reliability.
3. All essential signal transmission cables, including encoder cables and PLC communication lines, adopt imported shielded twisted-pair designs. This configuration effectively reduces electromagnetic interference, improves signal stability, and ensures high-precision positioning and reliable system communication.
4. The industrial control computer is equipped with a bilingual Chinese-English operating interface, providing intuitive operation and graphical visualization of workpiece information. The programming process is simple and efficient, with direct support for importing processing data generated by CAD nesting and lofting software. Operators only need to enter basic parameters such as workpiece dimensions, hole specifications, marking requirements, and production quantities to generate machining programs.
5. The angle steel processing line is equipped with a dedicated supporting and pressing mechanism, enabling stable and accurate machining of angle steel profiles with large deformation, irregular shapes, or complex material conditions.
6. The front and rear feeding systems have been upgraded with an improved guide rail structure and integrated spring-assisted mechanism. This optimized design enhances feeding stability and effectively eliminates material feeding issues caused by insufficient pressing force during continuous operation.
7. An intelligent integrated self-diagnostic system is incorporated into the equipment, enabling real-time monitoring of machine status, rapid identification of faults, and simplified maintenance procedures to improve equipment availability.
8. The single-blade shearing system provides high cutting precision, smooth and clean cut surfaces, excellent material utilization, and reduced scrap generation, helping improve overall production efficiency and manufacturing economy.
This CNC processing equipment is designed for flexible and comprehensive machining of structural steel components, including channel steel webs, angle steel flanges, and flat steel sections, which can also be formed into curved or arc-shaped profiles. The machine integrates multiple functions, including precision marking, accurate punching, and high-quality shearing, within a single automated processing platform. By combining multifunctional machining capability with advanced CNC technology, the system enables efficient and accurate fabrication of angle steel, flat steel, and channel steel components. It is particularly suitable for customized structural component production, prototype development, and sample manufacturing applications requiring excellent dimensional consistency, reliable processing accuracy, and superior surface quality.
The equipment is widely applied for punching, marking, and cutting operations on angle steel, flat steel, and channel steel components. It is extensively used in the manufacturing of transmission tower accessories, including cross-arms, fastening clamps, five-hole connection plates, flat support plates, and foundation support components. Through high-precision machining and efficient automated processing, the system ensures improved production efficiency, consistent product quality, and reliable performance for power transmission structure fabrication.
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