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Product Details:
Payment & Shipping Terms:
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| Plate Size: | 1500x800mm | Plate Thickness: | 5~25mm |
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| Punching Force: | 1000/ 1200kN | Marking Force: | 800/ 1000kN |
| CNC Or Not: | CNC | Die-stations: | 4 |
1500*800mm Max Size Of Work Piece CNC Plate Punching Machine Used In Transmission Tower Manufacturing
Applicable industry:
This CNC Plate Punching and Marking Machine is specifically developed for high-precision punching and marking of steel plates used in transmission tower manufacturing. In addition to power tower fabrication, the equipment is widely suitable for steel structure manufacturing, power equipment production, bridge construction, machinery manufacturing, and other metalworking industries requiring precise plate punching and marking operations.
Main Component:
The equipment is primarily composed of the main machine frame, worktable, hydraulic clamping system, drilling unit, punching unit, hydraulic power unit, electrical control cabinet, and centralized automatic lubrication system.
Specifications:
| Model | BNCZ100 | |
| Max size of work piece (mm) | 1500*800 | |
| Max. punching diameter (mm) | Φ26 | |
| Max. drilling diameter (mm) | Φ50 | |
| Taper of drilling spindle | / | |
| Plate thickness (mm) | Punching | 5~25 (Q235) |
| Drilling | 40 | |
| Punching force (kN) | 1000/1200 | |
| Marking force (kN) | 800/1200 | |
| Min. distance between hole and plate edge (mm) | Punching | 25 |
| Drilling | Depends on hole diameter | |
| Character size(mm) | 14*10*19 | |
| Qty. of character | 12 | |
| Die-stations | 4 | |
| Feeding speed of drilling (mm/min) | 25~280 | |
| Stroke of drilling spindle(mm) | 180 | |
| Rotation speed of drilling spindle(r/min) | 120~560 | |
| Programming mode | Command programming, Auto CAD drawing or layout software | |
| Overall dimensions L*W*H (m) | 3.2*3*2.6 | |
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Product feature:
1. The machine features a high-strength C-frame welded steel structure, providing excellent rigidity, strong vibration resistance, and a spacious machining area. It is equipped with three automatic processing stations, comprising two punching stations and one dedicated marking station, with automatic station indexing to optimize the machining sequence. The hydraulic clamping system securely accommodates steel plates of different dimensions and thicknesses, while a precision reference stop ensures accurate workpiece positioning. A ball-transfer worktable enables smooth and convenient material handling. The X- and Y-axis mechanisms are driven by servo motors and precision ball screw assemblies and operate under PLC-based closed-loop control, enabling fully automated and high-precision punching operations. Machining programs can be generated, stored, recalled, and reused, making the system particularly well suited for high-volume production.
2. The machine combines advanced CNC control technology with a servo-driven feeding system, delivering high production efficiency, precise dimensional control, stable machining performance, and excellent repeatability during continuous manufacturing operations.
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3. The main functional assemblies adopt a modular structural design, simplifying routine servicing, facilitating component replacement, reducing maintenance-related downtime, and enhancing overall equipment reliability throughout its service life.
4. The machine combines punching and marking operations within a single machining cycle for each steel plate, reducing unnecessary workpiece handling and substantially improving processing efficiency and overall production throughput.
5. The CNC control system incorporates an intuitive programming interface and supports direct data import from CAD drawings and processing files generated by nesting or lofting software. Compatibility with TEKLA NC1 files enables efficient data conversion, simplifies programming procedures, and supports streamlined digital production management.
6. An intelligent self-diagnostic and equipment condition-monitoring system continuously supervises machine operating status, identifies abnormal conditions, and provides detailed fault information. This function facilitates rapid fault detection, simplifies troubleshooting and maintenance procedures, and contributes to improved equipment availability and operational reliability.
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7. The X- and Y-axis transmission mechanisms are equipped with high-performance servo motors, precision ball screw assemblies, and high-accuracy linear guideways, providing excellent positioning precision, repeatability, and stable machining performance during extended operation.
8. The main machine body is manufactured from a reinforced C-type welded steel frame, providing outstanding structural rigidity, stable operating performance, and a spacious processing area capable of accommodating steel plates in various dimensions to satisfy diverse manufacturing requirements.
9. The equipment incorporates three fully automated processing stations, including one dedicated marking station. Automatic station selection minimizes operator intervention while improving machining speed, processing flexibility, and overall production efficiency.
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10. The hydraulic clamping system is designed to securely hold steel plates with different thicknesses. Combined with a precision zero-point reference stop and ball-transfer worktable, this configuration provides reliable clamping, accurate workpiece alignment, and smooth material transfer throughout the machining process.
11. The dual-axis CNC motion system integrates high-precision servo drives, precision ball screw transmission mechanisms, and linear guideways to achieve accurate X- and Y-axis positioning, ensuring precise punching and marking locations for each workpiece.
12. The entire machining workflow is fully automated. After the operator imports the workpiece drawing into the CNC control system, the equipment automatically performs the programmed punching, marking, and drilling operations with minimal manual intervention, thereby improving production efficiency, process consistency, machining accuracy, and operational reliability.
Machine details:
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This dedicated CNC metal plate processing system is engineered specifically for high-precision punching, marking, and drilling of steel plates used in transmission tower manufacturing. It consistently meets demanding requirements for dimensional accuracy, positional tolerances, and surface quality. Beyond transmission tower fabrication, the equipment offers efficient and dependable machining capabilities for a broad range of metal plate processing applications across various industrial sectors. By combining high productivity, reliable operation, and excellent machining precision, the system enables manufacturers to optimize production efficiency, improve process consistency, and achieve consistently high-quality finished components.
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Contact Person: Gaven
Tel: +86-13306412803
Fax: +86-531-5553-1208