2-16mm Bending Plate Thickness CNC Angle Steel Flame Bending Machine 15KW Motor Power

2-16mm Bending Plate Thickness CNC Angle Steel Flame Bending Machine 15KW Motor Power

 
Product Introduction:

The CNC Thermal Bending System is professionally engineered and subjected to comprehensive factory testing to ensure accurate and reliable bending of angle steel profiles and flat metal sheets. It is specifically developed to meet the stringent manufacturing requirements of industries including structural steel fabrication, mechanical component production, and architectural metal processing. With excellent forming precision and consistent operating performance, the system ensures that processed angle steel and metal panels conform to demanding dimensional and structural requirements, supporting efficient and seamless execution of subsequent manufacturing operations.
 
Product parameters:

Product Features:

1. The system is equipped with an advanced CNC-controlled PLC platform and an intuitive touchscreen Human–Machine Interface (HMI), providing convenient process parameter input, real-time monitoring of equipment status, and efficient production process control. This intelligent control architecture offers operators a simple, reliable, and user-friendly operating environment.

2. The machine employs advanced intelligent ultrasonic-frequency induction heating technology, providing rapid and uniform heating, improved energy efficiency, and environmentally responsible operation. This modern heating technology enhances production productivity, reduces operating costs, and complies with current environmental protection requirements.

3. Designed as an integrated forming solution, the equipment eliminates the requirement for additional tooling changes and frequent die adjustments. This streamlined configuration simplifies production setup, reduces preparation time, and contributes to higher overall manufacturing efficiency.

4. Equipped with advanced CNC precision control technology, the machine performs highly accurate bending and forming operations. It delivers consistent product quality, precise dimensional control, and stable processing performance while significantly increasing production efficiency.

5. The equipment features an independent hydraulic power unit combined with a dedicated electrical control system. This integrated configuration provides convenient operation, improved operational safety, stable machine performance, and reliable capability for continuous high-volume industrial production.

6. The cold-forming function is capable of processing angle steel sections up to L100 × L100 × 10 mm, with a maximum allowable bending angle of 5 degrees, ensuring controlled deformation and consistent forming accuracy.

7. Under standard operating conditions, the cold-pressing cycle requires approximately 10 seconds per workpiece, while thermal forming generally takes approximately 120 seconds per component, depending on material specifications and workpiece dimensions. Thermal bending begins when the workpiece reaches approximately 800°C under red-hot conditions, with optimized process parameters determined according to material properties and required forming accuracy.

8. During thermal forming, the operator only needs to input the required processing parameters and initiate the automatic cycle through the control button or foot pedal switch. The system then automatically executes the complete programmed sequence, including feeding the workpiece into the heating area, performing induction heating, automatically retracting the heating unit, carrying out hydraulic clamping and pressing, lifting the ram, and discharging the finished component.

9. During combined thermal-forming and cold-pressing operations, the production cycle can be initiated immediately after the required process parameters are entered. After forming is completed, the hydraulic ram does not need to return fully to its original position. Instead, the lower pressing die automatically rises to create a 100 mm clearance, allowing convenient removal of the finished workpiece. This optimized operating sequence effectively reduces cycle time and further improves overall production efficiency.

These test samples, manufactured using the angle steel punching, cutting, and marking equipment, comply with the standard specifications and processing parameters commonly applied in the angle steel tower manufacturing industry. They provide users with a direct and practical basis for evaluating the machine's processing quality, dimensional precision, and workmanship—key performance indicators that demonstrate the equipment's capability to meet the demanding production requirements of angle steel tower fabrication.

In the construction of ultra-high-voltage (UHV) transmission lines, where transmission towers are exposed to severe environmental conditions and considerable structural loads, this equipment performs a critical function in processing the angle steel components that form the primary load-bearing framework of the towers. It reliably carries out drilling and stamping operations on angle steel used in tower bodies, cross-arms, and other essential structural members, ensuring high dimensional accuracy and robust structural integrity. These capabilities contribute to enhanced transmission tower durability and provide essential support for the safe, stable, and continuous operation of UHV power transmission systems.