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Product Details:
Payment & Shipping Terms:
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| Plate Size: | 1500x800mm | Plate Thickness: | 5~25mm |
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| Punching Force: | 1000/ 1200kN | Marking Force: | 800/ 1000kN |
| CNC Or Not: | CNC | Die-stations: | 4 |
CNC Plate Punching And Marking Machine Steel Plates Used In Transmission Tower
Applicable industry:
This CNC Plate Punching and Marking Machine is specifically developed for high-precision punching and marking of steel plates used in transmission tower manufacturing. In addition to power tower fabrication, the equipment is widely suitable for steel structure manufacturing, power equipment production, bridge construction, machinery manufacturing, and other metalworking industries requiring precise plate punching and marking operations.
Main Component:
The equipment is primarily composed of the main machine frame, worktable, hydraulic clamping system, drilling unit, punching unit, hydraulic power unit, electrical control cabinet, and centralized automatic lubrication system.
Specifications:
| Model | BNCZ100 | |
| Max size of work piece (mm) | 1500*800 | |
| Max. punching diameter (mm) | Φ26 | |
| Max. drilling diameter (mm) | Φ50 | |
| Taper of drilling spindle | / | |
| Plate thickness (mm) | Punching | 5~25 (Q235) |
| Drilling | 40 | |
| Punching force (kN) | 1000/1200 | |
| Marking force (kN) | 800/1200 | |
| Min. distance between hole and plate edge (mm) | Punching | 25 |
| Drilling | Depends on hole diameter | |
| Character size(mm) | 14*10*19 | |
| Qty. of character | 12 | |
| Die-stations | 4 | |
| Feeding speed of drilling (mm/min) | 25~280 | |
| Stroke of drilling spindle(mm) | 180 | |
| Rotation speed of drilling spindle(r/min) | 120~560 | |
| Programming mode | Command programming, Auto CAD drawing or layout software | |
| Overall dimensions L*W*H (m) | 3.2*3*2.6 | |
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Product feature:
1. The machine is constructed with a robust C-frame welded steel structure, offering high structural rigidity, effective vibration resistance, and an expansive working area. It incorporates three automatic processing stations, including two punching stations and one dedicated marking station, with automatic station indexing to ensure an optimized machining sequence. The hydraulic clamping mechanism securely holds steel plates of varying dimensions and thicknesses, while a precision reference stop ensures accurate workpiece positioning. A ball-transfer worktable facilitates smooth and effortless material movement. The X- and Y-axis drives utilize servo motors and precision ball screw assemblies, operating under PLC-based closed-loop control to achieve fully automated, high-precision machining. Processing programs can be created, saved, retrieved, and reused, making the machine an ideal solution for large-volume production.
2. By integrating advanced CNC technology with a servo-controlled feeding mechanism, the machine delivers high throughput, accurate dimensional positioning, consistent machining quality, and excellent repeatability during continuous production operations.
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3. The primary functional assemblies feature a modular construction that simplifies routine maintenance and component replacement. This design reduces service downtime, improves maintainability, and enhances overall equipment reliability throughout its operational life.
4. Punching and marking are integrated into a single machining cycle for each steel plate, minimizing unnecessary workpiece transfers and significantly increasing processing efficiency and overall production capacity.
5. The CNC control system features a user-friendly programming interface and supports direct import of CAD drawings and processing data generated by nesting and lofting software. Compatibility with TEKLA NC1 files streamlines data conversion, simplifies program preparation, and facilitates more efficient digital production management.
6. An integrated self-diagnostic and equipment monitoring system continuously monitors operating conditions, detects abnormalities, and generates detailed fault information. These capabilities support rapid fault identification, simplify troubleshooting and maintenance, and help maximize equipment availability and operational dependability.
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7. The X- and Y-axis drive systems incorporate high-performance servo motors, precision ball screw assemblies, and high-accuracy linear guideways. This combination ensures precise positioning, excellent repeatability, and stable machining performance during prolonged operation.
8. The machine body is fabricated from a reinforced C-type welded steel frame, delivering exceptional structural strength, operational stability, and a spacious machining zone. Its configuration accommodates steel plates of various dimensions, supporting a broad range of manufacturing applications.
9. The equipment is configured with three automated processing stations, including one dedicated marking station. Automatic station selection reduces manual intervention, accelerates machining cycles, increases processing flexibility, and improves overall production efficiency.
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10. The hydraulic clamping mechanism securely accommodates steel plates of different thicknesses. Together with a precision zero-point reference stop and ball-transfer worktable, it ensures dependable workpiece fixation, accurate alignment, and smooth material handling throughout the machining cycle.
11. The dual-axis CNC positioning system combines high-precision servo drives, precision ball screw transmission assemblies, and linear guideways to achieve accurate movement along the X and Y axes. This integrated configuration ensures precise punching and marking positions for every workpiece.
12. The complete machining process operates automatically. Once the operator imports the workpiece drawing into the CNC control system, the machine executes the programmed punching, marking, and drilling operations with minimal manual intervention. This automated workflow improves production throughput, process consistency, machining precision, and overall operational reliability.
Machine details:
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This dedicated CNC metal plate processing system is engineered specifically for high-precision punching, marking, and drilling of steel plates used in transmission tower manufacturing. It consistently meets demanding requirements for dimensional accuracy, positional tolerances, and surface quality. Beyond transmission tower fabrication, the equipment offers efficient and dependable machining capabilities for a broad range of metal plate processing applications across various industrial sectors. By combining high productivity, reliable operation, and excellent machining precision, the system enables manufacturers to optimize production efficiency, improve process consistency, and achieve consistently high-quality finished components.
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Contact Person: Gaven
Tel: +86-13306412803
Fax: +86-531-5553-1208