High Precision Welding Robot For Steel Structure Tower Foot welding

High Precision Welding Robot For Steel Structure Tower Foot welding

The ground-track single-machine intelligent welding workstation is mainly used for robot-automated welding of various steel structure fillet welds. The workstation meets the welding requirements of fillet welds of H-shaped steel structures, diaphragms, etc.
Each ground rail welding workstation includes a control system, ground rail walking mechanism, arc welding robot, welding power supply and cooling water tank, intelligent welding vision system, water-cooled welding gun and gun cleaning station, etc.
The width of the component shall not exceed 1.2 meters; the standard length of the ground rail is 9 meters; the ground rail
position shall be installed and placed according to the workshop layout and production process.
Welding seam form: straight angle weld, flat fold line angle weld, vertical angle weld, angle welding (excluding multi-layer and multi-pass).
Steel structure products: including H-shaped steel columns, roof beams, crane beams (travel track beams), brackets, purlins and other relatively open steel structure products.

1) The system can meet the normal operation of two shifts per day (8 hours per shift) and
maintain stable accuracy.
2) The design drawings of the workstation have been repeatedly demonstrated and simulated. The design strength of each component
is reliable and easy to assemble and maintain. On the premise of ensuring the function, the appearance is guaranteed.
3) All purchased parts of the workstation equipment are provided by well-known manufacturers in the industry (see the
configuration list for details). The quality of all processed parts has been strictly checked, the strength meets the standard,
the performance is excellent and the movement is stable.
5) The measurement units of the parts and instruments of the workstation equipment and all drawings and materials are all in accordance with the national standard (GB); the design, manufacture and materials used of all instruments and components should comply with ISO and IEC standards or other equivalent standards.
6) The workstation parts are made of high-quality materials, and the selected mechanical and electrical components are
high-quality, mature and reliable series products.
7) There is an anti-collision sensor at the front end of the robot, which can stop the machine in time for protection in case of collision. At the same time, the automatic gun cleaning and wire cutting system can be configured according to needs.
8) Intelligent welding functions such as workstation parametric modeling, 3D digital model drive, intelligent planning of welding path, laser vision sensor photo correction path, alarm for exceeding the limit deviation range, matching parameters and process library to automatically create welding programs.