22KW Motor Power Automatic Carbon Steel Construction Press Brake CNC Angle Iron Bending Machine
Product Introduction:
This CNC Thermal Bending System is meticulously engineered and thoroughly factory-tested to deliver precise bending for angle steel profiles and flat metal sheets. It meets the stringent production demands of critical industries such as structural steel fabrication, mechanical component manufacturing, and architectural metalworking. With its dependable forming accuracy and consistent operational performance, this system ensures that bent angle steel and metal panels adhere to exact dimensional specifications and structural standards, facilitating a seamless and efficient progression of subsequent downstream manufacturing processes.
Product Parameters:
| Model |
HQ250-700 |
HQ360-900 |
| Oil Tank Pressure (kN) |
1600 |
3150 |
| Outside double-sided bending size (Heel up ) (mm) |
L80*7~L250*32 |
L80*7~L360*40 |
| Outward double-sided bending degree for angles (°) |
30° |
30° |
| Angle steel forward single bending range (mm) |
L80*7~L200*20 |
L100*10~L300*30 |
| Angle steel forward single bending degree (°) |
20° |
20° |
| Bending Plate thickness (mm) |
2~16 |
2~20 |
| Bending Plate width (mm) |
700 |
900 |
| Bending degree for plates (°) |
90° |
90° |
| Angle opening & closing range (mm) |
L80*7~L200*16 |
L100*10~L300*30 |
| Angle opening & closing degree (°) |
16° |
16° |
| Oil Tank Stroke (mm) |
800 |
950 |
| Max.opening height (mm) |
1300 |
1400 |
| Motor Power (kW) |
15 |
22 |
| Heating power (kW) |
60*2 |
120*2 |
| CNC Axis |
3 |
3 |
| Oil tank capacity (L) |
630 |
720 |
| Overall size (m) |
3.5x4.5x4.1 |
4.2x4.5x4.1 |
Product Features:
1. The system is equipped with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and features an intuitive touchscreen interface, enabling efficient data entry and real-time monitoring of operational parameters. This functionality ensures a smooth and streamlined workflow for day-to-day operations.
2. The machine utilizes cutting-edge intelligent ultrasonic frequency induction heating technology—an advanced solution that enhances production efficiency, lowers manufacturing costs, and guarantees full adherence to the facility's environmental protection standards and regulations.
3. Operating as a fully integrated system, this equipment eliminates the need for additional tooling or mold modifications, thereby simplifying and optimizing the entire production process setup.
4. Equipped with Computerized Numerical Control (CNC) technology, this system ensures precise bending of workpieces, consistently upholding product quality standards while optimizing overall production efficiency.
5. The equipment features a fully integrated hydraulic system and an advanced electrical control unit—an innovative structural design that enhances ease of operation, guarantees safe and reliable performance, and supports high-volume production requirements.
6. For processing angle steel components with dimensions not exceeding L100×L100×10 (mm), cold-pressing technology may be applied, provided that the required bending angle does not exceed 5 degrees.
7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, whereas the thermal processing cycle lasts 120 seconds per unit (subject to the specific material grades and dimensional requirements of the components being processed). Additionally, fabrication begins only once the heating temperature reaches 800 degrees Celsius (the red-hot phase), with the precise process parameters determined according to the material type and the required bending angle tolerances.
8. During the thermal treatment phase of the workpiece, once the process parameters are set, operators can initiate the cycle by either pressing the start button or using the foot pedal switch to activate the fully automated operation sequence. This sequence follows a predefined series of steps, including the heating feed, application of thermal energy, retraction of the heating elements upon completion, clamping and compressing of the workpiece, ram lifting, and the final unloading and retrieval of the processed workpiece.
9. In the integrated thermal processing and cold-pressing mode, once the process parameters are configured, cold-pressing operations can commence immediately. There is no need for the pressure ram to return to its home position; instead, the lower pressing die is raised to create a 100mm gap, facilitating the easy removal of the workpiece. This streamlined operational sequence greatly enhances overall process efficiency.
These test specimens, extracted from the production line of angle steel punching, cutting, and marking equipment, adhere to the standard specifications and processing parameters typically utilized in the angle steel tower industry. They offer users a direct means to evaluate the equipment's processing quality, precision, and craftsmanship—critical performance metrics that highlight the equipment's capacity to meet the stringent operational demands of angle steel tower manufacturing.
In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers must withstand extreme weather conditions and significant structural loads, this equipment plays a pivotal role in processing the angle steel components that form the primary load-bearing framework of the towers. It consistently performs drilling and stamping operations on angle steel used for tower bodies, cross-arms, and other vital structural elements, ensuring precise accuracy and superior structural integrity. In doing so, it reinforces the overall strength of the transmission towers, which is crucial for the safe and uninterrupted operation of UHV power transmission systems.
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