40mm Max Drilling Diameter Cnc Angle Steel Drilling Machine Line With External Cooling
Product Usage:
The production line is engineered for the marking and drilling of components utilized in power transmission towers, telecommunications infrastructure, and steel frameworks.
Product structure characteristics:
The machine consists principally of a lateral feeding platform, an overturn feeding mechanism, a feed channel, a CNC trolley marking system, a typing unit, a drilling unit, a pressing unit, a finished material conveyor, a hydraulic system, a pneumatic system, a control system, and other related components.
Main Parameters:
| Model |
JNC2532 |
| Angle size (mm) |
100×100×10~250×250×32 |
| Max. length of blank(m) |
14 |
| Taper of drilling spindle |
/ |
| Max. Drilling diameter (mm) |
Ф40 |
| Qty. of drill on each side (pcs) |
3 (6 in total on both side) |
| Max.spindle rotation speed (r/min) |
Transducer stepless adjustment |
| Max.cutting speed of drill (m/min) |
/ |
| CNC axes |
3 |
| Range of back mark (mm) |
50-220 (stepless) |
| Max. angle feeding speed (m/min) |
40 |
| Marking force (kN) |
1000/1200 |
| Qty. of character group |
4 |
| Qty. of character in each group |
18 |
| Character size(mm) |
14×10×19 |
| Drill bit cooling system |
External cooling |
| Programming mode |
Lofting software or instruction programming |
| Overall dimensions (m) |
32x7x2.5 |
Product Features:
1. This automated production line is composed of a transverse conveying system, turnover conveyor, material infeed conveyor, CNC feeding carriage, dual drilling units, marking station, automatic unloading conveyor, hydraulic power station, and electrical cooling system. By combining advanced CNC control technology with servo-driven feeding, the system achieves exceptional productivity while maintaining consistent machining precision across all workpieces.
2. The equipment is configured with one drilling unit on each side, and each unit can accommodate three drilling tools of different diameters. The drilling heads are controlled through CNC positioning technology, ensuring accurate hole placement and superior processing consistency.
3. All spindle speeds are regulated through variable-frequency drive control, providing stepless speed adjustment. Feed rates are continuously adjustable through proportional flow control valves. Automatic switching between rapid approach, cutting feed, and rapid return functions improves machining efficiency and operational stability.
4. An integrated marking station is incorporated into the production line, allowing marking coordinates to be preset with ease. Marking operations, workpiece clamping, and material feeding are hydraulically actuated. Key hydraulic and electrical components are supplied by internationally recognized brands to ensure dependable performance. A closed-loop coolant circulation system is also installed to optimize drilling conditions and prolong cutting tool life.
5. Both drilling and marking procedures are fully automated. Finished components are automatically discharged through a pneumatic turnover device, reducing operator intervention and significantly improving production efficiency compared with conventional processing methods.
6. The control system consists of an industrial computer, servo drive units, PLC controller, external detection sensors, and related control devices. Machining programs can be generated automatically by entering workpiece dimensions. Furthermore, programs can be stored, recalled, displayed, and transmitted according to workpiece identification numbers, enabling efficient production scheduling and management.
7. The processing line is equipped with a specialized support and hold-down mechanism designed to accommodate angle steel sections with significant deformation or bending characteristics, ensuring stable material positioning and accurate machining results.
These demonstration workpieces cover a comprehensive range of standard angle steel specifications and hole patterns widely utilized in transmission tower manufacturing. They provide prospective customers, engineers, and inspection personnel with a direct and practical reference for evaluating machining precision, processing quality, and overall equipment performance, assisting in determining whether the machine meets the stringent production requirements of transmission tower fabrication.
In ultra-high-voltage (UHV) power transmission projects, transmission towers must withstand extreme environmental conditions and substantial mechanical loads. This equipment plays a vital role in processing the angle steel components that form the primary load-bearing structure of these towers. It performs high-accuracy drilling and punching operations on angle steel used in tower bodies, cross-arms, and other critical structural elements, ensuring precise dimensional control and reliable joint integrity. Consequently, the machine contributes to enhanced structural durability, operational safety, and long-term reliability of transmission towers throughout their service lifecycle.
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