With Welding Torch Standard Robotic Welding Workstation In Engineering Machinery And Shipbuilding
Standard Welding Workstation Introduction
A robotic welding workstation mainly consists of a welding robot, welding power source, welding torch, advanced welding functions, gantry rails, positioner, and tooling fixtures. The intelligent robot, combined with flexible external axes, not only expands the working area and improves welding quality, but also enables multi-position welding, fully meeting the welding needs of various complex workpieces.
Performance Specs
| Category |
Content |
Main Technical Parameters |
|
Robot performance
|
Arm span |
1465MM,2010MM |
| Repeatability |
±0.03MM,±0.07MM |
| Load capacity |
12KG |
|
Overall parameters
|
Degrees of freedom |
6-axis - 11-axis |
| Power supply |
Three-phase five-wire system 3×380V±10%/50HZ |
| X-axis traverse speed |
≥20/MIN |
| Y-axis traverse speed |
≥12/MIN |
| Z-axis traverse speed |
≥8/MIN |
| Positioner rotation speed |
0.05-0.9RPM |
| Positioner tilting speed |
0.14-0.4RPM |
Integrated Features
1. High Efficiency and Stability for Continuous Operation
Supports 24-hour continuous production, significantly improving production efficiency. Reduces reliance on manual welding techniques, minimizes human error, and helps enterprises reduce costs and increase efficiency.
2. Safety and Environmental Protection for Improved Working Environment
Intelligent welding technology reduces arc light, smoke, and spatter, effectively minimizing the impact on worker health. Combined with the Sicheng fume purification system, it creates a cleaner production environment.
3. Precise Control and Stable Welding Quality
Consistent welding parameters ensure weld consistency and reduce rework rates. Intelligent detection technology effectively avoids the impact of environmental factors on welding quality.
4. Flexible Operation and Adaptability to Diverse Welding Needs
Possesses a wide operating range, supporting multi-angle and multi-position welding. Suitable for welding complex structural components, meeting the automation production needs of multiple industries.
Standard Workstation Series
The robot standard workstation can achieve more than 200 combinations of robots, positioners, and ground rail gantry to meet the flipping and repositioning requirements of various workpieces and satisfy the welding process specifications of the workpieces.
Product Highlights
1. Small Part Contouring Table Design: Addressing the challenge of diverse types and shapes of small parts, a small part contouring table is designed to ensure a precision of 0.1mm between small parts, solving the problem of difficulty in identifying numerous small parts with varying shapes.
2. Intelligent 3D Contact Sensing Positioning: The welding robot employs an intelligent 3D contact sensing positioning solution. Utilizing a self-developed algorithm, it calculates robot posture values and automatically compensates, solving the problems of excessive structural component deviations and difficulty in positioning small parts.
3. Buffered Adaptive Angle Gripper: The handling robot is equipped with a buffered adaptive angle gripper to compensate for the suspension of small parts caused by excessively large welding dimensions, ensuring the stability of small parts during handling.
4. Travelable Headstock and Tailstock Positioner: To address the issue of diverse structural components, a travelable tailstock positioner is used to adapt to structural components of different lengths, improving the flexibility and efficiency of the production line.
5. Dual Robot Station Slide: The dual robot station slide design allows two robots to share the same slide but operate independently. This design significantly improves welding efficiency and shortens the production cycle.
6. Improved Production Efficiency and Quality Taking the welding of small parts for the rear frame of the 955 loader as an example, the welding time for a single part is reduced to 45 minutes, which is 25% faster than traditional manual welding. The product qualification rate increases from 91% to 97.5%, significantly improving production quality.
Applications
Engineering Machinery: Used in the production of various precision mechanical parts, such as those for the automotive and aerospace industries.
Shipbuilding: High-strength welding for ship structural components, cabin frames, etc.
Building Steel Structures: Used in steel structure buildings to improve the load-bearing capacity and seismic performance of the structure.
Application Cases:
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