New CNC Beam Drilling Cutting Milling Production Line For Steel H-Beam Structure
Product Introduction:
The CNC H-beam drilling machine is primarily designed for drilling, tapping, marking, and scoring H-shaped steel, channel steel, angle steel, and other metal materials. It is extensively utilized in the steel structure industry, including applications in buildings, garages, towers, and grid structures.
1. An essential and specialized drilling solution for the construction of steel structures.
2. Capable of simultaneously drilling holes on three surfaces of H-beams and channels, offering high precision and efficiency.
3. Equipped with 7 CNC axes for fully automated, precise feeding and positioning.
4. Compatible with AUTOCAD and DSTV workpiece drawings, converting them seamlessly into machining programs.
Product parameters:
| Model |
BHD1000/3 |
| H Beam width range (mm) |
100~1000 |
| H Beam height range (mm) |
100~500 |
| Channel steel width range (mm) |
100~1000 |
| Channel steel height range (mm) |
100~250 |
| Max. workpiece thickness (mm) |
80 |
| Max. workpiece length (m) |
12 or 15 (optional) |
| Drilling spindle qty. |
Total 3 spindles, one spindle on the upper unit, left side and right side respectively |
| Spindle hole taper |
BT40 |
| Max.drilling diameter (mm) |
40 |
| Spindle motor power (kW) |
11/15 |
| Spindle speed (r/min) |
100~3000 |
| Spindle feeding speed (m/min) |
0~10 |
| X-axis feeding speed (m/min) |
0~20 |
| Qty of tool magazine |
3 |
| Tool magazine type and capacity |
Row type, 3x4 (optional) |
| Marking unit (optional) |
Disc typing, 36 characters, character size Φ10mm |
| CNC system |
German Siemens, Japan Panasonic, China INVT |
| Cooling method |
Spray cooling, internal cooling + external cooling |
| Machine Overall Size (m) |
About 33x5.5x3.5 |
| Total Power(kW) |
About 60 |
| The above parameters can be adjusted and changed according to customer's specific requirements. |
Product Features:
1. The beam saw machine's feeding mechanism utilizes a CNC-controlled carriage clamping and feeding system, ensuring high-speed operation and precise positioning accuracy.
2. Three BT40 high-speed spindles are employed to drill the three faces of the H-beam. Featuring carbide drill bits, the spindles can achieve rotational speeds of up to 3000 RPM. This setup ensures high processing efficiency and excellent drilling performance. The chips produced during drilling are efficiently removed by the chain-type chip conveyor.
3. The CNC beam drill line cooling system utilizes mist cooling technology, offering both internal and external cooling capabilities. Each drilling spindle unit is equipped with an individual external cooling nozzle and internal cooling connector, allowing for selection based on the specific drilling requirements. Internal and external cooling can be used independently or simultaneously as needed.
4. The automatic tool changer (ATC) system can be installed based on customer specifications, eliminating the need for manual tool replacement. This feature significantly reduces downtime and enhances operational efficiency.
5. The beam drilling machine can optionally be equipped with a hydraulic disk marking system. The disk is positioned using a servo motor, enabling rapid marking of up to 36 different characters.
6. The automatic scribing and tapping functions replace the traditional manual scribing process. Scribing tools are utilized to mark the plate positions for subsequent welding on H-beam flanges and webs, thereby saving time and effort while enhancing precision. Tapping operations can also be performed on H-beam flanges and webs, significantly boosting production efficiency.
7. The workpiece clamping during feeding and processing on the CNC beam drilling machine, including longitudinal lifting, lateral push clamping, and the securing and release of the clamps, is fully automated by the hydraulic system. This ensures reliable operation of the equipment throughout the process.
8. The control system comprises a central computer and a PLC, with key components sourced from renowned global brands. The system supports multiple programming methods, enabling operators to easily edit a variety of programs. Structural design data, such as DXF and DSTV files generated by third-party AutoCAD or TEKLA Structures systems, can be seamlessly imported.
During sample demonstration sessions, the CNC beam plate metal drilling, marking, and shearing machine effectively demonstrates its processing capabilities with standard H-beam samples (featuring varying flange widths and web thicknesses) as well as channel steel samples of different sizes. The samples presented in these demonstrations clearly illustrate the machine tool’s ability to deliver accurate hole positioning, cleanly tapped threads, and distinct marking patterns—thoroughly showcasing its high precision and reliability in real-world application scenarios.
The High-Speed CNC H-Beam Drilling, Marking, and Shearing Machine is primarily employed in steel structure fabrication plants and bridge construction projects. In steel structure workshops, it executes precise processing on H-beams used in frameworks and support systems, providing a robust foundation for the stable assembly of steel structures. In bridge construction, the machine performs high-precision drilling operations on H-beams, thereby enhancing the structural integrity of the bridges and ensuring they can effectively bear long-term loads. With its high operational efficiency, the machine offers reliable support to these critical infrastructure sectors, facilitating the smooth progress of related projects.
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